Johoty’s Services of 2 Pin Connector Male Female
Sample 2 pin connector male female: Provide feasibility analysis within 3 hours of receiving standard drawings. Provide first sample <72 hours (if in stock).
Sample verification data: Deliver 2 pin connector male female with accompanying electrical impedance, mechanical life, and dimensional tolerance inspections.
Processing tolerance standard: pogo pins comply with ISO 2768-mK tolerance, and plastic parts are controlled according to DIN 16901 to ensure controllability and interchangeability.
Contact resistance performance: The typical impedance value of a single pogo pin is <50mΩ, and the deviation before and after 100 insertions is <2mΩ. It has low power consumption and reliable signal.
Pogo pin lifespan: ≥10,000 cycles of verification, long-term reliability of mobile, pluggable, and periodic operation.
Gold plating process guarantee: All needle parts have a surface layer of 5μm gold thickness (Au/Cu electroplating). Gold deposition process complies with RoHS/REACH standards and does not involve nickel layer migration.
Sample delivery time: Standard sampling cycle is within 3 working days. The sampling of customized structural components shall not exceed 15 working days.
Batch delivery cycle: Standard structure mass production delivery cycle is 14-21 working days, and urgent orders can be compressed to within 10 days through overtime.
Minimum Order Quantity (MOQ): MOQ for testing and project validation phase is 10 sets, and for formal mass production, flexible pricing can start from 100 sets.
Logistics method: 2 pin connector male female default DHL/UPS/FEDEX shipment. Support customers’ designated logistics accounts and transportation preferences.
Qualifications and communication personnel: A dedicated person in charge, with over 10 years of experience in 2 pin connector male female, to directly connect with engineers. Coordinate with English drawings and technical documents for communication.
Technical review: Supports synchronous review of 3D STEP + PDF drawings. If necessary, we provide assembly & improvement suggestions to shorten the trial and error cycle.
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Performance Test of 2 Pin Connector Male Female
Contact resistance test: Typical value is 20~30mΩ, with a maximum not exceeding 50mΩ. The four wire method is used for actual measurement, and the current is stable without any jump under 1A conditions.
Insertion force and pull-out force test: The insertion force is controlled at 2.5N ± 0.3N, and the pull-out force is 1.8N ± 0.2N to ensure smooth assembly and prevent loosening.
Plug and unplug life cycle test: ≥10,000 cycles without significant resistance drift, and 2 pin connector male female mechanical components without jamming or deformation.
Working temperature test: After continuous operation for 72 hours in an environment of -40℃ to+85℃, the contact impedance change of the 2 pin connector male female is ≤5%.
Insulation resistance test: At 500V DC, insulation resistance is >1000MΩ. The isolated dual terminal signal does not interfere with each other in the multi-mode group.
Voltage endurance test: No breakdown or flashover under 1000V AC for 60 seconds. Internal power supply and mixed signal structure to prevent power leakage.
Pogo pin compression consistency test: The rebound height deviation after spring compression is ≤±0.03mm, ensuring contact consistency when the 2 pin connector male female is placed side by side.
Corrosion resistance test (salt spray): After 48 hours of neutral salt spray, the coating has no peeling or obvious oxidation spots. Safe application in coastal and high humidity environments.
High frequency insertion and extraction arc test: There is no arc trace after 100 insertions and removals under DC 24V, 2A load. Multiple switches under low voltage DC system.
Lateral load tolerance test: Maintain contact stability of <15mΩ even under ± 15° oblique insertion conditions. The compact error tolerance or ball head design completely solves the influence of lateral forces.
Structural dimension inspection: The concentricity error of the Barrel of Single Pogo pin is ≤0.05mm, and the dimensional deviation is ≤±0.02mm. SMT automated assembly under T&R packaging is reliable.
Stability monitoring of conductivity (dynamic resistance): Within 5 minutes of operation under a vibration simulation device, the fluctuation amplitude of resistance does not exceed 2mΩ. The signal continuity of the 2 pin connector male female is high.
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Customization of 2 Pin Connector Male Female
Pitch customization: any pitch adjustment from 5.00mm to 8:00mm, with precision control of ± 0.02mm.
Customization of plunger tip: Multiple structures including flat, round, spherical, and tool head, matching different end contact requirements and friction coefficients.
Customization range of spring force: adjustable elastic curve design from 0.2N to 3.0N, with a minimum customization of 5gf. Stable connection of 2 pin connector male female at different mating frequencies and structural support forces.
Rubber shell material selection: PA6T, LCP, PBT can be flexibly selected and matched according to temperature resistance level, flame retardant level, and mechanical strength.
Customization of plating thickness: The gold layer thickness supports 0.1μm, 1μm, and 5μm, and Johoty often flexibly configures according to client’s current and working life.
Pogo pin customization: 2 pin connector male female with optional SMT, Through Hole, Solder Cup, Right Angle, Double End, etc.
Installation positioning design: Based on barrel structure, design positioning columns, limit slots, guide keys, and magnetic structures, IP67 waterproof, IP68 waterproof. Enhance the ability to prevent accidental insertion.
Overall height: Supports 2 pin connector male female overall height adjustment within 4.00mm ~ 15.00mm, suitable for different empty placement conditions inside the shell.
Environmental standards and certifications: We can provide structural and material formulations that comply with EU and North American regulations such as RoHS, REACH, UL 94V-0, CE, etc.
Engineering collaborative development: Provide customers with synchronized design and adjustment support for 3D drawings, and can respond to structural modification suggestions within 8 hours.
Small batch customization minimum order quantity: Non-standard structure minimum order quantity of 500 sets, special material or special electroplating process minimum order quantity of 1,000 sets.
Customized delivery cycle guarantee: Structural components can be completed within 14 days without the need for molding, and projects requiring molding should not exceed 28 days.
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FAQ
How many cycles can a 2 pin connector male female withstand in high-frequency mating? It has been verified that the plug-in life is >10,000 times, and the contact resistance change is ≤ 2mΩ. Testing fixtures, replaceable modules, sliding docking and other applications are very advantageous.
Can electrical performance of 2 pin connector male female work stably in high humidity or salt spray? The gold plating thickness on pogo pin surface is ≥1μm and has passed the 48 hour neutral salt spray test. The 2 pin connector male female can adapt to seaside and cleanroom exterior walls.
Does 2 pin connector male female support horizontal or angular mounting in narrow structures? Of course, it supports ± 15° angle mounting, and pogo pins have automatic alignment function. The actual biased load connection test resistor has no jump, and is compatible with blind insertion and sliding rail structures.
Can 2 pin connector male female be modified according to the shell or structural diagram provided by customer? Of course, it supports reverse modeling and optimization of drawings. The pogo pin size, housing shape, positioning method, etc. can be directly modified in conjunction with the 3D structure. Provide modification suggestions for 2 pin connector male female within 24 hours.
Can 2 pin connector male female be tested for assembly and electrical performance with low quantity sampling before bulk procurement? Yes, it supports small-scale trial production of 10~30 sets and other quantities. Customized 2 pin connector male female CNC sample delivery cycle of 14 days, accompanied by complete test data sheet, suitable for engineering validation and prototype stage. For 100 sets of customized samples, mold making is required.
